Respiratory protective equipment and face fit Toolbox Talk
RPE is the last line of defence against inhalation and must match the contaminant, concentration, task and wearer. Tight-fitting masks protect only when the wearer has passed a face-fit test for that exact make, model and size.
Key points
- Control dust, fume, mist, gas or vapour at source first.
- Select RPE with the correct type, filter and protection factor.
- Face-fit test every tight-fitting make, model and size before use.
- Keep the seal area clean-shaven and free from interfering hair or clothing.
- Complete the wearer seal check every time the mask is fitted.
- Change filters and disposable masks under a defined schedule.
- Clean, inspect and store reusable RPE outside contaminated areas.
Do
- Use the exact face-fitted model.
- Stop if fit is lost or breathing becomes difficult.
- Use powered or loose-fitting options where tight-fit cannot work.
Don't
- Do not use particle filters for gases or vapours.
- Do not share masks without hygiene controls.
- Do not rely on smell or facial stubble.
Questions to ask the group
- What contaminant and filter are involved?
- Has this exact mask been face-fit tested?
- How is a seal check done?
References: Control of Substances Hazardous to Health Regulations 2002; HSE HSG53 Respiratory protective equipment at work